Quy trình tùy chỉnh của chúng tôi

Tại DÂY, our customized wire harness service provides full-cycle management from concept development to reliable final connection solutions. The process is divided into six core stages:

Stage 1: Requirements Analysis & Technical Consultation

Initial Requirement Discussion

Customers can provide:

  • Functional descriptions
  • Application environments
  • Schematics or block diagrams
  • 2D/3D drawings
  • Prototypes or samples

Technical Specification Confirmation

Our engineers verify key requirements, including:

  • Electrical performance: voltage, current, shielding, impedance control
  • Mechanical performance: bend radius, tensile strength, vibration resistance
  • Environmental requirements: temperature, waterproof rating, chemical resistance, flame retardancy
  • Industry standards: ISO 9001, IATF 16949, IPC/WHMA-A-620, UL, CE, CCC, etc.

Feasibility Analysis

We evaluate manufacturing feasibility, risks, and cost structure, then provide preliminary recommendations for:

  • Connector selection
  • Wire type and gauge
  • Color coding
  • Estimated budget range

Stage 2: Design & Engineering Development

Schematic & Routing Verification

Detailed harness routing design ensures accurate circuit logic and manufacturability.

3D Modeling & 2D Drawings

Using professional engineering software, we create:

  • 3D harness models for interference and routing analysis
  • 2D engineering drawings
  • Crimping diagrams
  • BOM documentation

Kiểm tra thiết kế

Cross-functional teams and customers jointly review and confirm all design details before final approval.

Stage 3: Sample Production & Validation

Rapid Prototyping

Engineering samples are produced using standards consistent with mass production.

Testing & Validation

Comprehensive testing includes:

  • Continuity and electrical testing
  • Pull force and bending tests
  • Temperature, vibration, waterproof, and salt spray tests
  • Dimensional inspection using precision measurement equipment

Customer Approval

Samples and reports are submitted for installation and functional verification before mass production approval.

Stage 4: Supply Chain & Production Preparation

Material Procurement & IQC

Raw materials are sourced from qualified suppliers and verified through incoming quality inspection.

Production Preparation

Preparation includes:

  • Crimping dies and tooling
  • Test boards and fixture boards
  • SOPs, inspection standards, and test procedures

Stage 5: Lean Manufacturing & Quality Control

Standardized Production

Production processes include:

  • Automated wire cutting and crimping
  • Pre-assembly and harness routing
  • Final assembly and housing installation

Kiểm soát chất lượng toàn bộ quy trình

Quality assurance includes:

  • First article inspection
  • Routine IPQC inspections
  • 100% in-line electrical testing before shipment

This ensures stable production quality and compliance with standards such as IPC/WHMA-A-620.

Stage 6: Final Inspection, Delivery & After-Sales Support

Kiểm tra cuối cùng

Finished products undergo checks for:

  • Hình thức
  • Kích thước
  • Packaging quality

Packaging & Delivery

Customized anti-static, moisture-proof, and protective packaging is available with barcode/RFID management support.

After-Sales Service

We provide:

  • Technical documentation and test reports
  • Ongoing engineering support
  • Fast-response after-sales service
  • Inventory and supply-chain support solutions

WIRES Service Philosophy

WIRES is more than a wire harness manufacturer—we are an extension of your engineering and production team. Through transparent communication, strict quality management, and collaborative development, we deliver safe, reliable, and efficient custom wire harness solutions.

Liên hệ với Custom Cable & Harness Assemblies ngay hôm nay

Liên hệ với chúng tôi today to discuss your bộ cáp lắp ráp theo yêu cầu và sản xuất dây cáp yêu cầu.