Custom RF Cable Assembly Solutions
WIRES delivers precision-engineered RF cable assemblies with automated production, ensuring consistent quality, compliance, and reliable performance for video, data, and high-frequency applications.
Nuestra red global Clientes de mazos de cables
Flat Flexible Cable (FFC) connects internal device components with an ultra-thin design y Compatibilidad con ZIF, lo que lo hace ideal para tabletas, computadoras portátiles, teléfonos inteligentes, impresoras y pantallas LCD. Puede ser enrutado e integrado en un sistema completo mazo de cables sistemas for compact, high-density applications.
Múltiples Personalización Opciones
Please explore our diverse custom solutions tailored to your specific application and performance requirements.
Conjuntos de cables de microondas de RF de alto rendimiento
These cable assemblies support wide frequency bands from DC up to 110 GHz (18 / 32 / 43.5 / 71 / 95 / 110 GHz) while maintaining stable phase and amplitude during high-frequency transmission.
- Consistent interlayer contact resistance ≤ 2.5 mΩ for stable signal continuity
- Low-loss dielectric materials (e.g., PTFE, εr ≈ 2.1) reduce signal attenuation and improve efficiency
- Dual or triple shielding (≥ 90–95% coverage) minimizes EMI/RFI interference
- Silver- or tin-plated conductors enhance conductivity and provide oxidation resistance
- Operating temperature range: -55°C to +200°C, suitable for harsh environments
- Excellent mechanical stability, maintaining performance under vibration and bending conditions
- Phase stability: Phase shift vs. bend ≤ 0.2° × F (GHz)
- VSWR: ≤ 1.4:1 @ 43.5 GHz (LL043 Series)
Widely used in defense systems, communication base stations, aerospace, instrumentation, and high-speed computing applications.
Conjunto de cables de RF semiflexibles de 50Ω
These semi-flexible cables support wide frequency ranges from DC up to 110 GHz (typical bands: 18 / 26.5 / 40 / 67 / 110 GHz) and enable high-density parallel routing for compact systems.
- Longitudes de cable estándar de hasta 10 metros, with tight tolerance options (±1%)
- Outer diameter range: approx. 0.0277″–0.077″ (0.7–2.0 mm) for high-density layouts
- Low insertion loss with PTFE dielectric for stable high-frequency performance
- Soluciones de gestión de cables disponibles for organized routing and reduced signal interference
- Multiple customization options (length, shielding, connectors) to optimize cost and performance
- Phase stability suitable for high-performance test applications
- Precision RF interfaces: 1.00 mm, 1.35 mm, 1.85 mm, 2.40 mm, 2.92 mm (K), 3.50 mm, SMA, SMP, SMPM, Combination SMPM, TNCA, N-type
- Optional Magnum RF Interlock system for secure, high-reliability connections
Ideal para RF testing, aerospace systems, high-speed communication, and instrumentation applications requiring stable, low-loss signal transmission in dense environments.
Low-Frequency RF Cable
WIRES ofrece standard off-the-shelf low-frequency RF cables for sub-6 GHz applications, with customizable 50Ω and 75Ω impedance options to match system requirements.
- Wide connector compatibility: MHF, MMCX, MCX, SMA, MMCXV, BNC, TNC, SMB, high-density BNC, DIN 1.0/2.3
- Cable compatibility: RG series (e.g., RG58, RG174), 12G-SDI, y 0.81 mm / 1.13 mm micro-coaxial cables
- Non-magnetic material options para medical imaging and aerospace applications
- Longitudes de cable estándar de hasta 10 metros (custom lengths available with tight tolerances)
- Low insertion loss and stable impedance for reliable signal transmission below 6 GHz
- Múltiples soluciones de gestión de cables for organized installation
- Flexible customization options to optimize performance and reduce overall costs
Widely used in broadcast systems, telecommunications, medical equipment, and general RF applications requiring stable, low-frequency signal transmission.
Multi-Branch RF Cable
WIRES ofrece multi-branch RF cable assemblies for frequencies below 3 GHz, especially in the UHF band (300 MHz–3 GHz), with customizable 50Ω or 75Ω impedance and flexible branch configurations.
- Longitudes de cable estándar de hasta 10 metros (custom lengths available)
- Multi-layer shielding (braid + foil, ≥90–95% coverage) to minimize EMI/RFI interference
- Low insertion loss and stable signal distribution across multiple branches
- Múltiples soluciones de gestión de cables for organized routing in complex systems
- Custom branch configurations (branch count, length, and layout) for diverse applications
- Wide RF interface options: SMA (6 mm), K-type (2.92 mm), V-type (1.85 mm), MCX/MMCX, SMP/SMPS, F-type, N-type
Ideal para distributed RF systems, communication equipment, broadcast systems, and instrumentation, requiring reliable multi-channel signal transmission and compact integration.
WIRES RF Cable Assembly Productos
WIRES’ preferred connectors for customization include overmolded or integrated DF9 series connectors, strip-wire connectors for direct soldering, and ZIF-compatible connectors for compact designs. Additional connector types can be customized upon request to meet specific application requirements.
Conjunto de cables RF de 50 ohmios
Conjunto de cables RF de 75 ohmios
Conjunto de cables flexibles de RF
These cable assemblies are designed for high-frequency signal transmission up to 110 GHz, supporting applications in base stations, militar, aerospace, electrónica de consumo, and RF testing environments, ofreciendo low-loss, stable, and reliable performance in both R&D and production settings.
Conjuntos de cables de RF de alto rendimiento
WIRES offers cable assemblies supporting 65 GHz+ frequency bands, ofreciendo low VSWR (≤1.3:1 typical) y minimal insertion loss. Featuring solid PTFE dielectric (εr ≈ 2.1), triple shielding (≥95% coverage), y precision RF connectors, these assemblies ensure high reliability, phase stability, and consistent performance in demanding applications.
Multi-Branch Low-Loss RF Cable Assembly
WIRES ofrece highly integrated, low-loss multi-branch RF cable assemblies con lightweight design and strong environmental protection. Supporting frequencies up to 6–18 GHz, they deliver low insertion loss and consistent signal distribution.
Widely used in phased array radar, 5G/6G Massive MIMO, and electronic warfare applications.
Conjunto de cables de RF semiflexibles
WIRES cables can be manually formed once to meet precise routing requirements, featuring shielding effectiveness >120 dB y lower insertion loss than standard flexible cables.
Ideal para internal connections in radar and communication equipment, where stable, low-loss signal transmission and fixed routing are critical.
¿Por qué? Seleccionar ¿CABLES?
WIRES delivers fully customized connectivity solutions backed by comprehensive quality assurance to ensure reliable performance and consistent product quality.
Personalización diversificada
WIRES ofrece a wide range of customized solutions to meet diverse application and performance requirements.
Garantía de calidad
WIRES ensures all products undergo rigorous testing and are delivered with professional packaging, guaranteeing consistent quality and reliable performance from manufacturing through delivery.
Credibilidad de la marca
Con 20+ years of experience, WIRES is trusted by global clients for technical expertise and reliability, delivering products that provide dependable performance for your projects.
RF Cable Assemblies Aplicaciones
Connector types in RF cable assemblies determine their compatibility and performance across different applications, including smart home systems, automotive electronics, and industrial equipment, ensuring reliable signal transmission and seamless integration.
CABLES—Manufacturing Capability
WIRES combina advanced manufacturing capabilities con flexible customization to deliver consistent, high-quality solutions trusted by global partners.
Servicio
WIRES ofrece end-to-end services from design to testing, ensuring seamless integration and reliable performance across all applications.
Conector de cable
WIRES ofrece una amplia gama de RF connector options to meet diverse application requirements:
- Precision interfaces: 1.0 mm, 1.35 mm, 1.85 mm, 2.4 mm, 2.92 mm (K), 3.5 mm, 7/16 DIN
- Standard connectors: BNC, F-type, MCX, Mini SMP, Mini UHF, MMCX, N-type
- Additional types: SMA, SMB, SMC, SMP, SSMA, SSMB, SSMC, TNC, U.FL, UHF, UMCX
Available in male and female (plug/socket) configurations, including straight, right-angle, panel-mount, y custom designs to ensure precise fit and reliable performance.
Pruebas de calidad
WIRES ofrece comprehensive RF testing services, including:
- VSWR: ≤ 1.5 (typical) for stable signal transmission
- Shielding effectiveness: ≥ 90 dB to minimize EMI/RFI interference
- Phase matching: ±2°/GHz for precise high-frequency performance
These tests ensure reliable, low-loss, and high-integrity signal transmission across all applications.
Preparación de la muestra
Before mass production, WIRES provides prototype sample fabrication to validate functionality, fit, and manufacturability, ensuring a smooth transition to full-scale production.
Soluciones a medida
WIRES ofrece 800+ RF coaxial connector types y 90+ custom cable length options, along with flexible customization services, including:
- Custom cable assemblies
- Various labeling options
- Connector timing (clocking/alignment)
- Custom lead wire assemblies
Ensuring precise fit, performance, and integration for your application.
Pedidos flexibles
WIRES supports orders of all sizes, from prototypes to high-volume production, ensuring flexible procurement and consistent quality.
Envíe una solicitud rápida Cita ¡
¿Buscas un servicio personalizado y confiable? Mazos de cables y conjuntos de cables ¿Socio?
Garantizado Calidad y seguridad
Cumple con IPC/WHMA-A-620 normas, lo que garantiza un rendimiento fiable en cada mazo de cables y conjunto de cables.
Cliente Opiniones de WIRES
Opiniones de los clientes sobre los servicios de mazos de cables a medida de WIRES
¡Esta trasplantadora de arroz resuelve el problema de que los mazos de cables se rompan con facilidad! Las secciones dobladas están protegidas por fundas en espiral, lo que garantiza que los cables permanezcan intactos incluso después de decenas de miles de giros, lo que prolonga significativamente su vida útil.
¡El diseño ligero del arnés de cableado de la bicicleta eléctrica es realmente genial! El peso se ha reducido en 30% en comparación con el original de fábrica, y la duración de la batería ha aumentado en 5 kilómetros. El cableado también es particularmente limpio.
El mazo de cables especial Geely está bien sellado, y el enchufe original es plug and play. El sistema de audio modificado se enciende una vez, ¡ahorrando 3 horas de mano de obra!
Preguntas frecuentes
Los clientes eligen WIRES no solo por el valor que ofrecemos, sino también por nuestra atención al cliente, que se caracteriza por su rapidez y atención al detalle. A continuación, te presentamos algunas de las preguntas más frecuentes que hemos recopilado.
¿Qué opciones de personalización hay disponibles para los conjuntos de cables de RF?
WIRES offers a wide range of customization options, including cable type, cable size (AWG/OD), connector type, impedance (50Ω/75Ω), multi-port configurations, shielding performance, and cable length, ensuring solutions tailored to your specific application and performance requirements.
¿Se pueden utilizar indistintamente los cables coaxiales de 75 Ω y los de 50 Ω?
No. Using a 75Ω coaxial cable in place of a 50Ω cable causes desajuste de impedancia, leading to signal reflection (VSWR increase).
This results in power loss, degraded signal quality (e.g., ghosting in video or unstable RF performance), and in some cases may damage sensitive RF equipment or amplifiers.
What is the lead time for WIRES’ custom RF cable assemblies?
Lead times vary depending on order volume, customization complexity, and testing requirements. WIRES works closely with customers to confirm precise delivery schedules for each project.
With a proven track record of 20,000+ orders delivered (10 million+ units), WIRES maintains consistent on-time delivery and reliable production performance.
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