Custom Flat Flexible Cable (FFC) Assemblies
WIRES is a leading supplier of custom FFC assemblies, using high-quality materials to produce compliant, reliable, and durable components for demanding applications.
Our Global Wire Harness Clients
Flat Flexible Cable (FFC) connects device components with an ultra-thin profile and ZIF compatibility, making it ideal for tablets, laptops, smartphones, printers, and LCD displays. It can be routed and integrated into complete wiring harness systems for compact, high-density designs.
WIRES FFC Assemblies Products
Our preferred connectors for customization include overmolded or integrated DF9 series connectors, strip-wire connectors for direct soldering, and ZIF-compatible connectors. Additional connector types can be customized upon request—please contact WIRES for more details.
Display-Class FFC Components
Encapsulated FFC Assembly
FFC Assembly with Connector and TPA
FFC Assembly with IDC Connector
FFC assembly with independent connectors
Zero Insertion Force (ZIF) FFC Assembly
WIRES—FFC Assemblies Product Features
WIRES FFC Assemblies comply with international standards such as RoHS, REACH, and UL, ensuring safety, environmental compliance, and reliable performance.
REACH and RoHS Compliance
UL-certified materials, compliant with USCAR-2 and MIL-PRF standards
They also offer the following characteristics:
- High-frequency vibration resistance
- High protection rating (IP-rated options available)
- Easy installation and flexible routing
- Strong resistance to electromagnetic interference (EMI)
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Freely Customizable Module
| Length | Standard lengths(3, 6,9,and12inches);Custom lengths available upon request | |
|---|---|---|
| Conductor | Fold | Accordion-style folding: Expands and retracts as needed, ideal for adjustable or moving components Spiral folding: Spring-like structure that automatically returns after extension Z-fold: Zigzag folding to reduce vertical (Z-axis) space usage Custom angle folding: Multi-angle bending for flexible routing in complex layouts 3D forming: Thermally formed FFC with precise bend shaping and high positional accuracy |
| Asphalt | 0.5 mm pitch: 6–80 conductors for high-density connections 1.0 mm pitch: 4–50 conductors for greater mechanical strength and durability | |
| Electroplating | Flat tinned or gold-plated copper conductor | |
| Insulation | Manufactured with UL 20624-certified PET materials, ensuring reliability and compliance. High-temperature-resistant cable options are also available for demanding environments. | |
| Shielding/Grounding | Aluminum-laminated silver epoxy resin provides enhanced electromagnetic interference (EMI) shielding, and is primarily used for grounding applications in electronic systems. | |
| Stress relief | Integration - Overmolding | |
| Connector | Type | Cable-to-cable configuration; Cable-to-board connection |
| Pin Definition Diagram | One-on-one; Reverse | |
| Direction | Supports unidirectional output, as well as bidirectional input/output configurations for flexible connectivity. | |
FFC Assemblies Applications
WIRES FFC assemblies are widely used across consumer electronics, automotive systems, industrial equipment, and display technologies, delivering reliable connectivity in diverse applications.
Why Choose WIRES?
WIRES is committed to delivering fully customized connectivity solutions backed by comprehensive quality assurance, ensuring reliable performance and consistent product quality.
Multiple Customized Solutions
WIRES offers a wide range of custom FFC solutions to ensure all design, dimensional, and performance specifications meet your specific application requirements.
Exceptional Manufacturing Capabilities
WIRES leverages advanced manufacturing processes to deliver orders with speed and precision. Our technical team supports a wide range of wire gauges, connectors, and termination methods, meeting diverse application requirements.
Material Selection
Wires uses high-quality materials and advanced manufacturing processes to produce every FFC assembly. We focus on consistent performance and reliability, ensuring each product meets strict quality standards while supporting stable long-term operation.
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Guaranteed Quality & Safety
Compliant with IPC/WHMA-A-620 standards, ensuring reliable performance in every wire harness and cable assembly.
Customer Reviews of WIRES
Customer reviews of WIRES' custom wiring harness services
This rice transplanter solves the problem of wire harnesses breaking easily! The bent sections are protected by spiral sleeves, ensuring that the wires remain intact even after tens of thousands of twists, significantly extending the overall service life.
The lightweight design of electric bicycle wiring harness is really great! The weight has been reduced by 30% compared to the original factory, and the battery life has increased by 5 kilometers. The wiring is also particularly neat.
The Geely special wiring harness is tightly sealed, and the original plug is plug and play. The modified audio system lights up once, saving 3 hours of labor costs!
Frequently Asked Questions
Customers choose WIRES not only for the value we deliver, but also for our responsive and detailed support. Here are some of the frequently asked questions we’ve compiled.
What Is the Difference Between FFC and FPC?
FFC (Flat Flexible Cable) typically features parallel, straight conductors with a simple 1-to-1 or 1-to-n pin configuration. It is mainly used for basic, cost-effective internal connections where flexibility requirements are moderate.
FPC (Flexible Printed Circuit), on the other hand, offers a more advanced design. It supports complex routing, multi-layer structures, and higher wiring density, allowing cross-connections and more flexible circuit layouts for compact and high-performance electronic applications.
How many specifications are there for FFC?
FFC (Flat Flexible Cable) is available in a wide range of pitch specifications to meet different design requirements. Common options include 0.15 mm, 0.2 mm, 0.3 mm, 0.5 mm, and 1.0 mm, allowing flexible selection for various electronic and industrial applications.
What is the voltage rating of FFC cables?
The standard rated voltage of FFC (Flat Flexible Cable) is typically 50 V AC, making it suitable for low-voltage signal and internal electronic connections.
How do I determine the required pin pitch for an FFC cable?
You can determine the spacing based on your specific application. For example, 0.3 mm to 0.5 mm is suitable for high-density, compact designs (such as digital cameras, tablets, and medical devices). Spacing of ≥1.0 mm is more suitable for industrial equipment (such as printers, scanners, and home appliances).
As a professional FFC component manufacturer, JinHai has delivered over 30,000 FFC assemblies for industrial equipment to date.
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