Custom Coaxial Cable Assembly Manufacturer
WIRES specializes in high-performance, reliable coaxial cable assemblies, delivering advanced solutions trusted by 900+ customers worldwide.
Our Global Wire Harness Clients
Coaxial cable assemblies are designed for high-frequency signal transmission with minimal interference, widely used in aviation, medical, and telecommunications applications, with WIRES providing high-quality standard and custom solutions that ensure reliable performance and signal integrity.
WIRES Coaxial Cable Assembly Products
WIRES offers standard configurations, custom assemblies, and multi-channel solutions to meet diverse industry requirements worldwide.
Dual-Axis Coaxial Cable Assembly
Hardwired Coaxial Cable Assembly
Miniature Coaxial Cable Assemblies
Multi-Channel Coaxial Cable Assembly
RF (Radio Frequency) Cable Assembly
These assemblies support multiple connector types, including SMA, BNC, MCX, and MMCX, and are designed with precision impedance control for 50Ω, 75Ω, and 90Ω applications. High-density copper braid combined with foil shielding minimizes RF and electromagnetic interference, ensuring reliable signal transmission.
RG Series Cable Assemblies
RG series cable assemblies are suitable for military, residential, and commercial applications, with the most common models including RG-6, RG-8, RG-11, and RG-59. They provide excellent shielding and minimal signal loss, supporting flexible deployment for both long- and short-distance signal transmission.
Why Choose WIRES?
WIRES is a trusted partner in custom wiring solutions, backed by robust manufacturing capabilities and high-quality products that consistently earn recognition from our customers.
Customizable Solutions
Our coaxial cable assemblies are tailored to your specific requirements, designed to perform reliably in diverse operating environments and specialized applications.
Quality Assurance
With years of industry experience, WIRES delivers high-performance, durable cable assemblies engineered for reliable operation across a wide range of applications.
Dedicated One-on-One Service
We offer personalized support throughout the design and production process, helping you select the right coaxial cable assembly and providing expert recommendations for your project needs.
Unparalleled Manufacturing Capability
WIRES utilizes advanced manufacturing processes and offers flexible solutions to meet the diverse requirements of multiple industries.
Coaxial Cable Assembly Services
WIRES provides a full range of coaxial cable assembly services tailored to your requirements:
Standard Services:
- Automatic coaxial cable cutting for high efficiency
- High-precision machining for accurate dimensions
- Diverse cable armoring designs for mechanical protection
- Custom coaxial assemblies and labeling
- Custom cold shrink, heat shrink, sheathing, and non-waterproofing options
Advanced Testing & Charged Services:
- High-voltage testing: AC 6000V / DC 5000V
- RF testing: ≥65 GHz
- Phase matching: ±2°/GHz
- PIM testing: -10 dBc (-117 dBm)
These capabilities ensure high-quality, reliable, and application-specific coaxial cable assemblies for industrial, telecommunications, and high-frequency applications.
Coaxial Cable Assembly Connector Options
WIRES offers a wide range of standard and custom connectors, including IPEX, FME, MMCX, SMA, MCX, SMB, CRC9, BNC, F, N, TNC, and SL16.
Our flexible connector solutions ensure precise fit, reliable signal integrity, and compatibility with diverse applications.
Coaxial Cable Assembly Types
WIRES offers over 100 types of coaxial cable assemblies, including standard RG series cables such as RG6, RG8, RG11, RG58, RG174, LMR195, RG142, dual-axial cables, and a variety of specialty cables in flexible, armored, semi-rigid, and rigid configurations.
Custom Coaxial Cable Assembly Services
WIRES provides flexible point-to-point and fully customized coaxial cable solutions to meet your exact requirements. Options include:
- Custom lengths to fit unique system layouts
- Specialized cable types, including RG series, dual-axial, semi-rigid, and armored designs
- Connector configurations tailored to your application, from standard IPEX, SMA, BNC, MCX, and MMCX to fully custom designs
Our team ensures high-precision assembly, signal integrity, and reliable performance, delivering products optimized for industrial, telecommunications, aerospace, and high-frequency applications.
Flexible Order Quantities
WIRES supports both small-batch and high-volume orders, with efficient production capacity to accommodate a wide range of project sizes without compromising quality.
Looking for a Reliable Custom Wire Harness & Cable Assembly Partner?
Guaranteed Quality & Safety
Compliant with IPC/WHMA-A-620 standards, ensuring reliable performance in every wire harness and cable assembly.
Customer Reviews of WIRES
Customer reviews of WIRES' custom wiring harness services
This rice transplanter solves the problem of wire harnesses breaking easily! The bent sections are protected by spiral sleeves, ensuring that the wires remain intact even after tens of thousands of twists, significantly extending the overall service life.
The lightweight design of electric bicycle wiring harness is really great! The weight has been reduced by 30% compared to the original factory, and the battery life has increased by 5 kilometers. The wiring is also particularly neat.
The Geely special wiring harness is tightly sealed, and the original plug is plug and play. The modified audio system lights up once, saving 3 hours of labor costs!
Frequently Asked Questions
Customers choose WIRES not only for the value we deliver, but also for our responsive and detailed support. Here are some of the frequently asked questions we’ve compiled.
How do I choose the right coaxial cable?
Selecting the right coaxial cable depends on conductor material, insulation, connectors, and shielding, as well as your application’s frequency, environment, and performance requirements:
- Conductors: High-quality copper (up to 99.99% purity) or aluminum to ensure low resistance and high signal fidelity
- Connectors: SMA, BNC, MCX, MMCX, IPEX, or custom, supporting high-frequency signals up to 65 GHz
- Insulation: Teflon, PVC, or FEP rated for operating temperatures from -55°C to +200°C
- Shielding: Copper braided mesh, foil, and nylon braided mesh with ≥95% coverage, minimizing electromagnetic interference (EMI) and maintaining signal integrity
- Impedance: Available in 50Ω, 75Ω, and 90Ω configurations for different system requirements
WIRES can provide point-to-point, multi-channel, and custom-length assemblies, tested for phase matching (±2°/GHz) and PIM (-10 dBc / -117 dBm) to ensure optimal high-frequency performance.
What types of coaxial cables are available?
Coaxial cables vary by diameter, materials, and application, and can be selected based on system requirements and environmental conditions.
Common Types:
- RG-6, RG-11, RG-59: Widely used for satellite transmission, digital networks, and traditional TV signals
- Automotive-grade cables (RG-174, RTK-031, double-shielded coaxial cables): Designed for harsh vehicle environments, offering high data transmission rates, low signal loss, and exceptional durability
WIRES provides custom lengths, multi-shielding options, and specialized insulation to ensure reliable performance in both industrial and automotive applications.
How does the shielding in coaxial cable work?
In coaxial cables, the outer conductor, made of a metal braid or foil, serves as the shielding layer. This layer protects the internal signal from external electromagnetic interference (EMI) and reduces signal reflection, ensuring clear, reliable, and interference-free transmission.
How do I choose the right coaxial cable length?
When selecting a cable length, it’s essential to consider impedance matching. A mismatch between the cable and equipment impedance can lead to signal reflection, interference, and performance degradation.
If you’re unsure, WIRES can recommend the optimal cable length based on your system requirements. We have assisted 700+ companies and households worldwide, ensuring a seamless selection and purchasing experience.
English
Vietnamese
Indonesian
Arabic
Spanish